Mesa Burner Controller MBC200

Burner controller with integrated Ignition transformer extended parameterizing features and air control, in robust aluminum IP54 housing, with optional PC software for configuration and diagnostic. Profibus interface, with additional I/O for customer application.

FEATURES:

  • Working with ionization current or UVS flame detection
  • Flame monitoring and ignition in 1 or 2 electrode mode
  • Settings of flame safety threshold and safety times
  • Ignition transformer inside housing, selection of ignition time
  • Parameterizing of recycling and start-up attempts
  • Settings of minimal burning time, cycle time, burn-off time
  • Intermittent and continuous operation
  • Gas valve position detection option to proof closing of valve
  • Second gas valve activated with V1, or after proving period, or at additional Burn-On input
  • Extended Air working and parameterizing including combustion air, cooling with combustion air and additional cooling pipe. External air control possible
  • Air working in malfunctions defined by parameters
  • Combustion air pressure detection in burning phases and purging, settable by parameters
  • Additional pressure switch for burner jacket tube breakage detection
  • Large 20mm four digits display for indication of flame current, working and error states
  • Statistical and diagnostic data saving inside device, including overall working time and switching cycles.
  • Manual working for burner and controller test and adjustments
  • Standard or Profibus working

Accessories

Standard connection plate:

with four cable glands or

Connection plate with industrial heavy duty:

16 pole connector and two cable glands

Industrial female connector 16-pin

UVS sensor

PC configuration and logging software:

with optical optic magnetic fixated serial interface adapter

USB logging Stick

Optional Communication interface and I/O

Profibus DP interface

Profibus IP67 plug connector:

with switch for therminal resistance

Profinet will be soon

Technical Data

Housing:

Aluminum 200 x 200 x 111 mm (WxHxD)

Weight:

5.3kg

Degree of Protection:

IP54 according to IEC 60529

Construction Class:

Class I

Display:

four digits 20mm, Flame current, working state, errors and parameters presentation

Power Supply:

230 V~, -15%/+10%, 50/60 Hz

Power Consumption:

13VA, plus ignition transformer working

Ambient temperature:

-20°C to +60°C, no dew formation permitted

Maximal number of operation cycles:

250000 pursuant to EN 298

Mains switch:

10000

Keyboard switches:

100000

Flame monitoring:

DC component detection under AC 230V excitation, current range 1μA to 40μA, sensor cable length up to 5 m

Connection:

Metal Cable Glands, optional heavy duty industrial connector
Electrical connection is inside housing by pluggable 2.5mm^2 terminals
PE terminals 4mm^2, not pluggable type

Ignition transformers:

Inductive 230V/50Hz, 8KV/20mA/19% inside housing as standard
Primary current: standard 1A, max 2A
Ignition cable length: 5 m maximal

Digital inputs:

~230V type, "0": 0..40V, "1":160..253V, cable length 100m

Valves Digital outputs:

Relay type, contact rating ~230V/1A, cos=1. Cable length 5m
Total current of gas valve relays and ignition transformer 2.5A
Total current for air, cooling and Waste flap outputs: 2.5A

Alarm and Burn-On digital outputs:

Relay type free potential, contact rating ~230V/2A or +24V, must be the same type (not allowed one ~230V, and other +24V). Cable length 100m

PRF digital output:

Relay type free potential, contact rating ~230V/2A or +24V
Cable length 100m

Fuses:

replaceable: F1, F4 = T3.15A L 250, 5mmx20mm, according to IEC 127
non replaceable: F2 = T5A, T3 = 0.5A

Functional characteristics according to EN298, Table AA.1, configurable by ordering and software:

Safety time on start-up:

from 3s to 10s

Safety time during operation:

from 1s to 2s

Pre startup air supply time:

from 0 to 10s

Waiting time (Inter recycle off time):

from 0s to 25.0s

Non volatile lock out at error:

always present

Ignition restoration:

not available

Recycling:

available by parameter

Permanent operation:

not available with provided UV sensor

Spark supervision:

not available

Flame proving period:

from 0s to 25.5s

Ignition time:

from 1s to 6 s

Minimum cycle time:

from 5 to 250s

Minimum burning time:

from 3 to 60s

Minimum burn off time:

from 1 to 10.0s

Post shutdown air supply time:

from 0s to 10.0s

Standards:

EN 298:2012

Automatic gas burner control systems for gas burners and gas burning appliances with and without fans

EN 60 730-1:2011

Automatic electrical control for household and similar use

EN 60 730-2-5:2002+A1:2004+A11:2005+A2:2010

Automatic electrical controls: Particular requirements for automatic electrical burner control systems

Directives:

Gas Appliance Regulation (EU/2016/426)

Low Voltage Directive (2014/35/EU)

Electromagnetic Compatibility Directive (2014/30/EU)

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